Kalyani Forge Ltd

Kalyani Forge Ltd Technicals

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About Kalyani Forge Ltd

Kalyani Forge Limited (KFL), incorporated as Ellora Engineering Co. Pvt. Ltd. on 29 January, 1979, is in the forging industry. It has commenced commercial production in 1981. The name of the Company was changed to Kalyani Forge Limited in 1992. Company is engaged in engineering and manufacturing of connecting rods, forgings, crank shaft, cam shaft, retainer valve, injector clamp, balance weight and many more. It has 4 manufacturing facilities at Koregaon Bhima, Shirur Pune. It has hot forging, cold forging, machining, die manufacturing facilities at the plant. It specializes in engineering solutions across various industries including electric mobility and marine infrastructure. Company has completed a small project in 1995-96, at a cost of Rs.4 crore for manufacturing machined components and axle tube assemblies. This project is undertaken with an object to suply to Telco and Export Market. The company has undertaken a second expansion project in 1997-98, at a capital outlay of Rs.18 Crores at the land adjacent to existing site of the company at Koregaon Bhima. The company has commercialised its Metal Forms Division's 1000 Ton press out of the total 3500 ton press capacity in 1998-99. The company has also start commercial production from its warm forging plant & cold forging plant in 1999-2000 and 2000-01 respectively. The development of Warm & Cold forgings has enabled the company to get into manufacture of tulip for the CV Joint Assembly and all four stroke ...items for 2-wheelers. The Company embarked on its journey by starting production at Machined Component Division (MCD - PAD) in its III Unit newly set-up at Sanaswadi, in Pune in 2004. It commenced Machine Shop as well as Forge Shop production at Sanaswadi during 2006-07. Further, it added machine lines in its 3rd Unit at Sanaswadi, Pune like Cummins connecting rod, machining line for nozzle rings for Turbocam USA and Taylor & Whitely UK, machining line for supplying gear blanks to VCST Belgium and machining line for supplying fracture-split connecting rod for MAN Trucks of Force Motors during 2007. The Company launched products like Rocker Levers, Crank Shaft, Stub Axles, Front Suspension Arm, Flanges, Double Yokes & Yoke Shafts, Bracket Fan, Lobe etc. during 2014. It identified 4 business verticals for business growth viz; Engine and Turbocharger, Driveline, Transmission and Chassis and Industrial during 2015. It established new value-added manufacturing processes for driveline and transmission products during FY 2021-22. It installed a Scrap Bailing Machine during 2022. In FY25, Company commenced SOPs for two new Machined Connecting Rod Programs. It completed first full Reconditioning of 1,600-ton Forging Press.

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